Study of the influence of surface roughness, Sample heat and Sample shape on Wear rate measurements


Metal samples such as Copper and Aluminum and alloy as Brass were prepared and machined as discs (plane sample) and as a half rings (curvature sample). The samples were polished by using metallographic paper with different grades. The micro roughness and the initial weight were measured for all samples before wear tests, and then the samples were subjected to wear testing system under lubricated condition, fixed normal load of 15N, sliding time 30 min and sliding speed of 750 rpm. During the running of wear testing system the temperature of the samples were measured .The wear rate was calculated by employing the weighing method. It is clear from the results that micro roughness values increasing leads to increase in weight loss , wear rate and the temperature of samples .The effect of sample shape on weight loss , wear rate and sample heat is also obvious when noticing that the different measurements of weight loss, wear rate and sample heat of curvature samples are higher than that of plane samples .