Estimation the Efficiency of Nano Particles Coating on Carbon Steel by Atomization

Abstract

In this work, three nanoparticles were applied as coatings on carbon steel using atomization method (cold spraying) by airbrush.The coatings includednano Al2O3,nanoSiC and nanoZrO2 materials. The characterization of coated surfaces has been investigated by AFM and SEM. All these inspections indicated that the deposition of nanoparticles on carbon steel surface was uniform and homogeneous. Thethickness of coated layers was calculated using gravimetric method, while the particle size and roughness were measured from the analysis of atomic force microscopy.With constant conditions of coating, nano alumina coating gave the highest thickness (6.2216 nm) due to agglomeration of these particles compared with others as illustrated in SEM images. Corrosion test was performed to estimate the corrosion resistance, protection efficiency and porosity percentage which indicated the role of nano particle coating on corrosion control. These data showed that the nano alumina was better than other coatings and gave PE 99.69%.Cyclic polarization was also estimated to show the probability of pitting corrosion. The coating with alumina gave the best data for decreasing the chance of pitting corrosion.