Simulation and Optimization of Depropanizer Using Hysys Simulation Package

Abstract

A new depropanizer is designed for the revamped petrochemical complex PC1 in Basrah. Conventional fractionation column is used to match the design of the existing plant. The feed to the new depropanizer is the bottom product of the revamped deethanizer of the ethylene plant. Hysys package (3.2) is used for the short-cut method, rigorous model and tray sizing. Different variables have been studied such as total number of stages, reflux ratio, feed location and feed temperature. The optimum number of stages is found to be (55) stages and the feed location is at tray 25th from top, with feed temperature of 32ºC. The tray layout and sizing is estimated using Hysys, all trays are forced to have the same design so that the column maintains the same diameter throughout its height.